We present the results of three novel approaches to the fabrication of kesterite solar cells from scalable, Cu 2 ZnSnS 4 (CZTS) nanoparticle inks. Firstly, CZTS nanoparticles are annealed in a Se-rich atmosphere inside a transmission electron microscope (TEM). This allows observation of the thin film PV absorber formation in real-time and provides the new insight that chalcogen atom exchange and grain growth occur in different temperature regimes. Secondly, we demonstrate an approach to alkali doping Cu 2 ZnSn(S,Se) 4 PV absorbers on flexible Mo-foil substrates that is compatible with high volume manufacturing. Adding NaF directly to the CZTS nanoparticle ink promotes grain growth and improves the device efficiency to 4.4%. Lastly, In 2 S 3 /CdS dual buffer layers are investigate to reduce the usage of Cd and result in device efficiency of 7.8% on a glass substrate.