Zero waste fashion design to minimize the 15% fabric waste generated during production can be difficult to industrialize instead of having strong originality. This study designed shirts that are practical and reflect trends using the zero waste pattern cutting method and suggest the possibilities for industrial production. The content of the study are as follows. First, the pattern cutting method of zero waste fashion design was studied. Second, the recent trends of shirt design were analyzed and reflected in the design development. Third, 4 zero waste shirt designs were developed and produced by applying the geometric cutting, puzzle cutting, and minimal cutting methods. As for the research method, literature research was conducted on related references; in addition, design development and production were conducted empirically. As a result, the developed zero waste shirts are practical and trendy. In addition, the results of the study are meaningful to provide basic data for the commercialization and industrial application of zero waste fashion design.